Corrugated boxes are one of the most popular types of packaging materials around. They are by far the most widely chosen material for packaging, storing and transporting. When choosing corrugated boxes, there are only 3 questions to ask!
Choose the Type of Boxes in the Correct Size
Depending on the type and number of items that you need to transport or store, you may need corrugated boxes in various sizes.
Check out the type of boxes available:
When choosing the corrugated box size, take into account the volume that polystyrene fill chips, bubble wrap, air bags, and loose fills may occupy if you use them as cushioning for the products you ship.
Learning more about various types of corrugated boxes and their characteristics can help you make the right choice every time!
Shape and Weight of the Content
When buying corrugated boxes, you need to consider not only the sizes of the items you want to pack, but also their shapes as well. For example, if you want to transport a television, you will need a large corrugated box to fit the television’s shape. Measuring the item is important before making a purchase. The weight of the content is the next factor to consider. If you want to transport heavy items, you should purchase boxes made from sturdy corrugated material.
Single, Double, or Tri-Wall Boxes
Before making a purchase, decide if you want to use single, double, or tri-wall boxes!
Single-wall boxes: consist of an inner layer, outer layer, and fluting medium. They are a good choice for storing or transporting lightweight items that do not require extensive protection. It is by far the most used corrugated material. Being strong and durable enough for most packaging needs, it can be used as a shipping container or a retail packaging box.
Double-wall boxes: ideal choice for storing items for longer periods of time. They are popular with those who use the services of a courier or removal company on a regular basis. It is used generally when heavier items or glass items are shipped and need extra protection and strength that the single-wall box cannot offer.
Tri-wall boxes: the strongest types of corrugated boxes you can find in the market. Made from corrugated cardboard, these boxes are a good choice for transporting fragile or heavy items. They are less common but used in large bulk type boxes that are sometimes filled with granular products.
Of course, you may need some cushioning to prevent your items from moving inside the box.
The last type which is the single-face consists of a fluted material and a one-liner. This material is used mostly as inner packaging to wrap glass and provide cushioning for shipment.
No matter what kind of business you own or are a part of, we probably know the importance of effectively designed packaging. The type of packaging for the product(s) you sell creates the brand image and leaves a great impact on customers. On top of that, the durability of the corrugated box is of utmost importance in terms of not only just the sale, but for storage and shipping too.
For example: food products are packaged in a way different from other products (depending on its perishable nature) in order to slow down spoilage and prevent physical damage.
Hence, we propose customized boxes where you’re able to determine and select the best fit size, quality, material, look and feel.
Customized boxes give your business a new dimension. A tastefully designed and printed customized box doubles the market value of the product and the main benefit that customized boxes can bring to your business is that it communicates the product detail to your customer. Even without you knowing, your customer might be attracted to the packaging more than the function of product at first sight.
As you try to give a unique identity to your product, you are also not restricted with standard materials and dimensions, so why hesitate?
Yellowbox.com provides professional consultation services for customized boxes for all your packaging needs. Whilst working on an exceptional and ergonomical design, we ensure consistent quality and full support in aftersales services. So let us take care of all your packaging needs!
The term cardboard typically refers to material with very thick, stiff paper, usually pale brown in colour, used especially for making boxes. Typical applications include backings of books, toilet roll cores, cereal boxes, milk cartons, gift boxes and other smaller consumer goods packages.
Many people use the word “cardboard” to refer to any type of paper packaging. But one thing we don’t realise is that, when we are talking about packaging engineering, we should be using the term, “corrugated.”
Corrugated material, on the other hand, is easy to identify. It consists of a fluted corrugated sheet and one or two flat linerboards. It is made on “flute lamination machines” or “corrugators” and is used in the manufacture of shipping containers and corrugated boxes. The most typical applications of corrugated are in shipping boxes packaging, retail displays, pizza delivery boxes and even some retail packaging.
One of the important functions of a corrugated box is to provide crush resistance (product protection) and adequate strength for stacking in warehouses. A box can be designed by optimizing the grade of corrugated board, box design, flute direction, and inner supports. (Click here to understand more on Carton Fluting and Carton Box Types) This comes back to the packaging engineers who would design the corrugated boxes based on particular needs of the product being shipped, the hazards of the shipping environment, (shock, vibration, compression, moisture, etc.), and the needs of retailers and consumers.
Customization of corrugated boxes are available on Yellowbox.com.
Just a snapshot of the types of corrugated boxes available:
What is Carton Fluting?
Corrugated fiberboard is a material consisting of a fluted corrugated sheet and one or two flat linerboards. These two linerboards sandwich a middle sheet that is in a wave-shaped A-pattern of arches known as flutes. These flutes are anchored to the linerboard with an adhesive.
Material strength for stacking, resistance to crushing, or suitability for other uses are contributed by the fluting element of corrugated cardboard. The types of fluting vary depending on the number of flutes included per foot, and how thick the fluting is.
There are many different sizes and varieties that need to be considered when choosing your corrugated box fluting. Generally, the larger the flute (A & B), the greater the strength and cushioning; the smaller the flute (D & E), the better the printability and foldability. There are variances across the industry in the range of flute sizes based upon the container characteristics as well.
There are five standard types of fluting:
A-Flute : A-Flute is the original fluting for corrugated boxes. With about 30-36 flutes per 30cm, it can be used for a double wall application or thick corrugated pad.
B-Flute : B flute provides the second highest arch size at about 44-50 flutes per 30cm. It has a good stacking strength and crushing resistance. Common packaging uses: food packaging, retail packaging, die cut inserts, and customized print packaging.
C-Flute : The C flute is an all-purpose flute that has about 36-42 flutes per 30cm. It is the most common flute amongst the rest and it provides good cushioning, stacking and printing properties. Common packaging uses: shipping cartons, master shippers and corrugated box displays.
E-Flute : E flutes are an environmentally friendly substitute for green packaging which has about 86-94 flutes per 30cm. Common packaging uses: retail packaging, printed corrugated box packaging, eco-friendly packaging.
F-Flute : F-Flute is also an environmentally friendly replacement to folding cartons. At about 124-132 flutes per 30cm, the F flute offers a very aesthetically pleasing and value-for-money look. It provides a solid structural packaging. Common packaging uses: custom printed and corrugated boxes, retail packaging.
Corrugated comes in different walls of construction:
Single face: One corrugated medium glued to one flat sheet of linerboard.
Single Wall: One corrugated medium glued between two sheets of linerboard aka Double Face.
Double Wall: Three sheets of linerboard with two corrugated mediums in between.
Triple Wall: Four sheets of linerboard with three corrugated mediums in between.
Carton Box Types
Packaging design includes shipping hazards such as vibration, shock, compression, and moisture. In addition to the particular needs of the consumers, packaging engineers have to consider the carton box types as well.